ASH

The making of ASH

The development of the ASH Series began with a focus on geometric efficiency and high-contrast materiality. Utilizing Autodesk Fusion 360, the form was established through a streamlined parametric workflow: by defining profiles across three offset planes, a precise loft was generated to create the seamless, aerodynamic silhouette. This approach allowed for a sophisticated radial texture while maintaining a clean, intentional structure that alines with my design style.

To bring the digital model into the physical space, I utilized the Bambu Lab platform, printing the body with a 15% infill to achieve an optimal balance of structural rigidity and material efficiency. The final refinement lies in the interplay of textures—the matte, ribbed surface of the 3D-printed housing is offset by a precision-cut black glossy acrylic inlay. Each disc is laser-engraved with the LWN Studios logo, providing a sharp, reflective finish that anchors the design.

A primary challenge in the development of the ASH Series was the material's response to thermal stress. During the prototyping phase, there was a valid concern that the PLA structure might char or deform under heat, or that the high-gloss acrylic would sustain unsightly melt marks or surface degradation. To ensure the design met LWN Studios’ standards for longevity, we conducted a real-world stress test. A functional prototype was provided to a close collaborator for a one-week intensive trial. Despite consistent use, the materials remained pristine—the acrylic showed no heat-related scarring, and the PLA retained its structural integrity. This rigorous testing confirmed that the selection of 15% infill and high-density acrylic provides a robust, heat-resistant solution for daily use.